Engineering Services

We provide engineering services to support your assets through their entire life-cycle

Perform RCM analysis to identify failure modes and determine optimum maintenance strategies.

BOOK A DEMO

Engineering Services

Andromeda Systems Incorporated provides comprehensive and cost-effective engineering solutions through the synergistic application of the cross-disciplinary talent of our team. By leveraging the depth of knowledge and breadth of experience from all of our service areas, the Engineering Team combines leading-edge technology with classical analysis methods, to develop or modify systems, improve processes, and resolve problems for military and commercial systems including aircraft, ground vehicles, facilities, and industrial equipment.

The primary focus of our Engineering Division is to provide engineering services in core functional areas of asset sustainment efforts, which include product modification, product repair, production support, fleet support, and service life extension efforts. Our staff includes subject matter experts in aircraft structures, as well as mechanical and electrical systems used on aircraft, vehicles, buildings, mining equipment, and many other applications. We are also experienced in the design and implementation of condition monitoring systems in a wide range of applications from aircraft to data centers to underground mines.

Our structural engineers are highly experienced in performing Finite Element Analysis (FEA), Computer Aided Design (CAD), Stress and Strain-Life methods of Fatigue Analysis, and Damage Tolerance Analysis. We provide support in all phases of systems engineering from initial acquisition to post-production fleet support. Our Systems Engineering staff includes systems safety subject matter experts experienced in assessing in service systems performance and failures, assessing and assigning hazard risks, performing engineering investigations to determine root causes of failure, supporting mishap boards, and supporting systems obsolescence and service life extension efforts.

Similarly, our Electrical Engineering Staff includes subject matter experts experienced in performing electrical loads analysis, assessing electromagnetic compatibility and interference, providing design, analysis, and testing services, microcontroller integration and operational algorithms development, and sensor integration for onboard performance monitoring systems.

Capabilities

Aircraft Modification & Repair

All Phases of Engineering Change Development
Change Assessments impacting:
- Certification Requirements
- Fatigue Life
- Logistics
- Maintainability
- Reliability
- Strength
Avionics Installation and Modification
Design Change Documentation
MRB Engineering Support to Modification Lines

CAD/CAM

Model Based Definition Validation/Verification of Solid Models
2D/3D Part Assembly and Design
Additive Manufacturing
CAD Conversion and Re-Drafting
3D Electrical Wiring and Harness Design
3D Assembly Models with Exploded View and Parts Clarification

Electrical/Electronic Systems Design & Integration

Electrical Load Analysis
Electromagnetic Compatibility and Interference Design, Analysis and Testing
Microcontrollers Integration and Operational Algorithms Development
Reliability Modeling of Device and Systems
Sensor Integration for Onboard Performance Monitoring Systems
Systems Design, Analysis and Integration
Systems Engineering Support

Fleet Support Engineering

Engineering Change Development
Forensics
Engineering and Aircraft Mishap Investigations
Process Improvement and Mapping
Repair Development and Substantiation
Root Cause Analysis
Technical Directives
Technical Instruction Development
Obsolescence

Production Support

MRB Engineering Support to Maintenance, Modification and Overhaul Lines
Repair Development and Substantiation
- Metallic and Composite Structures
Tool development
Avionics and Wiring Installation

Reliability Engineering

Assessments
- In-Service or New System
Improvement Programs
Modeling and Simulation
Predictions
Program Development
Reliability Growth Analysis

Reverse Engineering

Electrical, Mechanical & Structural Specification and Performance Matching
2D/3D Drawing/Model Development
Additive Manufacturing and Prototyping
Analytical Substantiation
Validation and Verification

Structural Analysis

Static Strength Analysis
Fatigue and Damage Tolerance Analysis
Finite Element Analysis
Certification and Airworthiness Report Development
Web-Based Engineering Tool Development

Solutions and Products Delivered

Navy/Air Force T-6 Aircraft Condition Inspection Specification developed using Damage Tolerance Analysis, Force Structure Maintenance Plan, Reliability-Centered Maintenance Analysis, and Aging Aircraft experience.
Design and implementation of an acoustic emissions structural damage detection system on patrol aircraft including the development of engineering data packages, structural analysis, detail and installation structural and wiring drawings for the installation.
Design and installation of a cable tension monitoring system for an underground salt mine elevator.
Structural analysis and certification report development for equipment rack installations on patrol aircraft.
Service Life Assessment of Cold Worked Stringer Weep Holes for E-6 using Non-Linear Finite Element Analysis.

Crack Growth and Residual Strength Analysis of T-45 PCU Actuator components in support of Service Life Extension Efforts.
Airframe Repair and Modification with associated Analytical Substantiation combining structural and mechanical design and analysis functions.
Application development and deployment of web-based engineering analysis tools produced by structural and mechanical engineering and information technology.
Created 3D finite element model of T-45 flap hinge providing accurate peak elastic stress response to cyclic loading and resulting in the elimination of rework to nearly 400 flap sets and a multi-million dollar cost savings to the program.